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Solutions

Replenishment/Production Optimization

Improve item availability and reduce stockout duration.

Leveraging sophisticated demand forecasting with predictive analysis and detailed inventory optimization, GAINS Replenishment Optimization accurately predicts supply needs and dynamically adapts to changing demand patterns. GAINS anticipates both shortage and overstock conditions and helps realize profitable inventory deployment.

A proven approach for balancing orders, demand, supply and inventory, our Replenishment and Production Optimization provides:

  • Exception-based, profit-prioritized, and sequenced replenishment recommendations
  • Automatic order-minimum-adherence, price breaks, substitutions, and alternate supplier decisions
  • Optimized capacity level-loading & pre-builds to increase service & reduce overtime
  • Profitable inventory rebalancing across the entire network
  • Optimal transfer order prioritization and creation
  • Automated and optimized full order generation
  • Rotables planning optimization
  • Component allocation optimization
  • Intuitive user interface and improved planner productivity
  • Exception-based, profit-prioritized, and sequenced replenishment recommendations
  • Automatic order-minimum-adherence, price breaks, substitutions, and alternate supplier decisions
  • Optimized capacity level-loading & pre-builds to increase service & reduce overtime
  • Profitable inventory rebalancing across the entire network
  • Optimal transfer order prioritization and creation
  • Automated and optimized full order generation
  • Rotables planning optimization
  • Component allocation optimization
  • Intuitive user interface and improved planner productivity

Address and Conquer the Complexity of Your Supply Chain

GAINS addresses complexity at every level of the supply chain, thereby improving item availability and reducing stockout duration. Replenishment Optimization helps manage millions of SKU/location decisions and ends reliance of simplified broad-brush schemes, such as Min/Max or ROPs. Replenishment Optimization generates suggestions to create or change supply orders, which can be executed automatically, by exception, or both. Based on advanced predictive and simulation techniques, GAINS manages alternative sourcing, lead time, transportation costs, local market complexities, as well as financial and physical constraints at each location. The results include:

  • Minimized lost sales and inventory excess/spoilage
  • Improved in-stock position
  • Increased planning efficiency
  • Reduced inventory and related costs
  • Optimized inventory throughout the supply chain

Facilitate Replenishment Decisions Over Different Time Horizons

GAINS X, the latest version of the GAINS Performance Optimization Platform for Supply Chain Planning, provides insight into projected supply plans to replenish at the right time. And, you aren’t confined by preset time horizons from operational to strategic that may not match your business.

Embrace the nuances of your replenishment strategy with GAINS X and:

  • Know when to adjust order cadence or volumes
    Companies can weather volatile market conditions more quickly by accurately projecting supply availability using exogenous and historical data sources.
  • Increase team efficiency
    Automate routine processes and empower your team to focus on value-added tasks.
  • Replenish with confidence
  • Examine risks and compare scenarios across your supply network. You can sense and move out of the disruption, positively impacting your bottom line.
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Replenishment detail in GAINS X provides the projected supply plans needed to fuel intelligent decisions.